Elements and Performance Criteria
- Identify faulty plant, tooling, equipment or systems
- Applicable OHS and organisation requirements relevant to the repair of plant, tooling, equipment or systems are verified and complied with throughout the work activity
- Instructions and plans are read and interpreted to identify processes and materials to complete work tasks
- Reported defects and malfunctions or out-of-tolerance performance of plant, tooling, equipment or systems are investigated and potential faults identified
- Parts, plant, tooling, equipment and systems are visually inspected and/or operated through specified test procedures to establish serviceability or to confirm defects in accordance with prescribed requirements
- Faulty plant, tooling, equipment and systems are identified and the nature of the fault confirmed, reported and documented
- An action plan/flow chart for the removal and/or repair and replacement of the faulty plant, tooling, equipment or system is developed in conjunction with the relevant production and maintenance staff
- Remove faulty plant, tooling, equipment or systems
- If necessary, the faulty plant, tooling, equipment or system is removed in accordance with the agreed action plan and organisational procedures
- Where required, temporary replacement of the faulty plant, tooling equipment or system is made pending repair and/or permanent replacement
- The faulty plant, tooling, equipment or system is transported to the repair area using appropriate materials handling equipment
- Diagnose faults in plant, tooling, equipment or systems
- Available information from maintenance records and test results is used, where necessary, to assist in fault determination
- Available fault diagnosis guides are used, where appropriate, to assist in the determination of faults
- Faults are located, causes identified and fault rectification requirements determined to assist in planning the repair
- Specialist advice is obtained, where necessary, to assist with, or confirm, the fault rectification strategy
- Repair faults in plant, tooling, equipment or systems
- In accordance with the repair strategy, faulty plant, tooling and equipment or systems are dismantled
- Component parts are assessed for wear and serviceability
- Repair methodology is determined
- Parts requiring specialist repair are tagged, and repair instructions are accurately specified and entered on a database in accordance with organisational procedures
- Component parts are repaired, modified and/or replaced
- Plant, tooling and equipment are assembled
- Reinstall plant, tooling, equipment and systems
- A plan for the re-installation of new or repaired plant, tooling, equipment or systems is developed in conjunction with the relevant production staff
- New or repaired plant, tooling, equipment or system is re-installed
- Installed new or repaired plant, tooling and equipment is visually checked to ensure it is correctly fitted
- Calibrate, adjust and/or test plant, tooling, equipment or systems